UL3239 Silicone High Voltage Wire is excellent flexibility and strong dielectric strength. It also resists radiation, corona, and ozone quite well. The conductor is typically bare copper or tin-plated copper, available in sizes from 28 AWG down to 10 AWG. It complies with UL758 and other relevant standards.This wire is commonly used in high-voltage sections of LCD TVs and other electronic devices where flexibility and reliable insulation matter most.
Feature

Condutor:Strands Tinned/Bare Copper
Insulation:Silicone rubber
Reted Temperature:150℃
Reted Voltage:25KV-DC
Good elasticity and softness
Inodorous Atoxic
Good cold resistance
Harness processing process good compatibility
Passes UL & CSA FT2 horizontal flame test
Reference standard:UL758,UL1581
Environmental testing pass ROHS
UL 28awg to 10awg
Application
UL3239 Silicone High Voltage Wire is a lead wire that stays flexible even in tight spaces and handles serious voltage without breaking down. With its strong resistance to corona, ozone, radiation, and high temperatures, it's often picked for spots where regular wires would fail quickly.
In practice, you'll see this 25KV version used inside older CRT televisions and some LCD/LED display assemblies for the high-voltage anode or focus circuits that need to deliver clean high-voltage pulses. It's also common in medical equipment like X-ray machines and certain diagnostic devices, where it carries high voltage near heat-generating components while staying reliable.
Other everyday industrial uses include high-voltage power supplies, laser systems, electrostatic precipitators in air purifiers or paint sprayers, and ignition circuits in heaters or furnaces. Because the silicone insulation stays soft and doesn't crack under vibration or thermal cycling, technicians like working with it when routing wires through crowded enclosures that get hot.
Overall, when engineers need a thin, flexible wire that can safely manage 25,000 volts in a hot or electrically stressful environment without adding bulk, UL3239 Silicone High Voltage Wire is one of the go-to choices.

Structure

Standard Colors:Multiple Kinds

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Technical Parameters
|
STYLE |
standard AWG |
Conductor size (No./ mm) ±0.005mm |
Conductor resistance 20℃ (Ω/Km) |
Conductor Dia. (mm) |
insulation thickness (mm) |
Overall diameter (mm) |
||
|
Nom |
Min |
Nom |
Tole |
|||||
|
3239 |
10 |
105/0.254 |
3.54 |
3.00 |
1.58 |
1.47 |
6.16 |
±0.20 |
|
12 |
65/0.254 |
5.64 |
2.36 |
1.58 |
1.47 |
5.52 |
±0.15 |
|
|
14 |
41/0.254 |
8.96 |
1.90 |
1.58 |
1.47 |
5.06 |
±0.15 |
|
|
16 |
26/0.254 |
14.60 |
1.50 |
1.58 |
1.47 |
4.66 |
±0.15 |
|
|
18 |
16/0.254 |
23.20 |
1.20 |
1.58 |
1.47 |
4.36 |
±0.15 |
|
|
20 |
21/0.18 |
36.70 |
0.95 |
1.58 |
1.47 |
4.11 |
±0.15 |
|
|
22 |
17/0.16 |
59.40 |
0.76 |
1.58 |
1.47 |
3.92 |
±0.15 |
|
|
24 |
11/0.16 |
94.20 |
0.60 |
1.58 |
1.47 |
3.76 |
±0.15 |
|
|
26 |
7/0.16 |
150.00 |
0.48 |
1.58 |
1.47 |
3.64 |
±0.15 |
|
|
28 |
7/0.127 |
239.00 |
0.38 |
1.58 |
1.47 |
3.54 |
±0.15 |
|
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